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    Cheese

    Fresh Cheese

    Tecnal offers a turnkey solution or a solution by separate modules for the production of your fresh cheeses

     

    ceniza cheese

    1.
    Milk and cream processing
    2.
    Coagulation
    3.
    Draining with Press Filter
    4.
    Bag discharge and scraping system
    5.
    Curd homogenization
    6.
    Salting
    7.
    Washing
    8.
    Whey processing
    Pasteurization
    Tecnal's Basic and Premium lines bring you a full range of pasteurizers for cheese milk, cream, and whey. Our lines cover flow rates from 500 to 50,000l/h.   Temperature and…
    Tecnal's Basic and Premium lines bring you a full range of pasteurizers for cheese milk, cream, and whey. Our lines cover flow rates from 500 to 50,000l/h.

     

    Temperature and duration of cheese milk pasteurization are important parameters that are precisely determined by Tecnal's engineering department to attain the desired milk quality.

    All of our designs are created in 3D and then built in skid form to allow delivery of assemblies that have been tested and are ready to be connected.

     

    Milk pasteurization is an important step in the cheese-making process, a step on which compliance of the finished product with food safety standards depends.

    All of our designs are compliant with 2006/42/EC machines directive and 1935/2004 food safety certification requirements. Feel free to contact us for your IFS and BRC standards problems.

    Other technical characteristics:

    • Temperature regulation by water loop
    • Securing and monitoring of pressures and back-pressures
    • Tubular holding section
    • Tracking and traceability of the process
    • Independent washing
    • Energy Pack

    You can also consult us for yoghurts and ice cream mixes pasteurizers

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    Cream separation
    Tecnal proposes a full line of cream separators or centrifugal cheese milk and whey separators. Our line covers flow rates from 1,000 to 50,000 l/h. Tecnal's engineering department deploys its…
    Tecnal proposes a full line of cream separators or centrifugal cheese milk and whey separators. Our line covers flow rates from 1,000 to 50,000 l/h. Tecnal's engineering department deploys its skills to meet our commitments in terms of residual fat level, energy consumption, and compatibility with your/our cleaning in place systems (CIP).
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    Standardization
    Tecnal's engineering department can help you with standardization of Fat and Protein contents.
    Tecnal's engineering department can help you with standardization of Fat and Protein contents.
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    Maturation Tank
    Use of ultra-clean tanks made by French industrial boiler-makers specializing in tanks of this type   Control of agitation to perform the various stages of work in the incubation tanks…

    Use of ultra-clean tanks made by French industrial boiler-makers specializing in tanks of this type

     

    Control of agitation to perform the various stages of work in the incubation tanks : dispersion of the ferments, coagulum cutting, homogenization of the curd, emptying while limiting losses.

     

    Transfer of the product: work on the layout to optimize losses of head, mastery of speeds in the piping, choice of pumps to protect the product

     

    Construction of skids that are pre-assembled and tested in our workshops before delivery and installation on the customer’s site

     

    Assembly on site and commissioning performed by Tecnal’s technical personnel

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    Press Filter
    Tecnal is the specialist and world leader in press filters applied to the production of goat cheeses and fresh cheeses. This equipment is intended for mechanical draining of lactic curd…
    Tecnal is the specialist and world leader in press filters applied to the production of goat cheeses and fresh cheeses.

    This equipment is intended for mechanical draining of lactic curd cheeses or fresh cheeses, yoghurts, Twarog, and Labneh.

    Dry extract after draining ranges from 17% to 45% depending on the objectives sought.

    Tecnal proposes a full line of press filters to cover all your production needs.

    A full line of press filters from 320 to 10,000 litres.

    Press filters separate curd and whey in a set of filter bags placed between two plates, one fixed, and the other mobile. It is through pressing, programmable between 30 minutes and 9 hours and between 0.5 bars and 6 bars, that the desired extracts are produced.

    Tecnal line of press filters is evolving: several filters can be assembled in series, with automatic filling of the bags for example.

    Press filters can be supplied with a set of accessories: bag holder trolley, bar holder trolley, whey recovery tank, bags transfer between filters.

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    Manual bag emptying
    Manual bag discharge into Europe-model vats via distributor
    Manual bag discharge into Europe-model vats via distributor
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    Semi-automatic bag emptying with scraping
    This solution makes the operator’s job easier and helps recovering curd after bag discharge.
    This solution makes the operator’s job easier and helps recovering curd after bag discharge.
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    Automatic bag emptying
    Two synchronized robots seize the full bags. A scraping system is operated automatically in order to recover as much curd as possible.
    Two synchronized robots seize the full bags. A scraping system is operated automatically in order to recover as much curd as possible.
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    Mixers
    In addition to press filters, you can equip your workshop with one or more Tecnal blender-mixers. We have a full line of blender-mixers to provide, from DV2 to DV18. From…
    In addition to press filters, you can equip your workshop with one or more Tecnal blender-mixers.

    We have a full line of blender-mixers to provide, from DV2 to DV18. From 160 litres to 1,800 litres.

    These all-stainless-steel blender-mixers let you homogenize curds and mix them with salt and other ingredients without denaturing texture of the curd.

    These fully CIP cleanable blender-mixers can also be provided with a set of options: CO2 curd cooling, vacuum mixing, load cells.

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    Dry salting with SalaFrom (two-side salting machine)
    SalaFrom is a dry salter that can be fed manually or incorporated in a complete and fully automatic line. Two fluidized beds create a salt cloud and ensure very accurate…
    SalaFrom is a dry salter that can be fed manually or incorporated in a complete and fully automatic line.

    Two fluidized beds create a salt cloud and ensure very accurate salting standard deviations.

    A proper salt distribution on each sides of the cheese is ensured by: shift speed of the racks/salt spraying rate.

    The equipment is made of 316L stainless steel. Rate up to 1,000 racks/hour.

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    Dry salting with single-side salter
    Tecnal can also propose a single-side salter for your dry salting.
    Tecnal can also propose a single-side salter for your dry salting.
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    Bag washing machine
    Tecnal proposes a bag washing machine. This all-stainless-steel machine guarantees an impeccable hygiene without damaging weave of the press filter bags.
    Tecnal proposes a bag washing machine. This all-stainless-steel machine guarantees an impeccable hygiene without damaging weave of the press filter bags.
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    Whey processing
    Tecnal proposes solutions for sweet and acid wheys recovery and processing. - Cheese whey filtration by our Fine Savers line - Text: Perfect separation of whey and curd fines by…
    Tecnal proposes solutions for sweet and acid wheys recovery and processing.

    - Cheese whey filtration by our Fine Savers line

    - Text: Perfect separation of whey and curd fines by screening grids from 60 to 120 µm. Flow rates from 10 to more than 30 m3/h.

    - Whey pasteurization and storage

    - Serum proteins denaturation and recovery by ultrafiltration Ultrafiltration permeates processing and reverse osmosis

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